Stepper Motor Driver Selection and Jumper Settings

Many questions are asked regarding driver selection and jumper settings for stepper motors. As Şahin Rulman, we have prepared a blog post about stepper motor driver selection, stepper motor and driver board connection, and stepper motor driver jumper settings. In our article, we will first talk about the things to consider when choosing a stepper motor driver. Then, we will provide visual information on how to connect the stepper motor to the driver board. Finally, we will share the details about the jumper settings of the stepper motor driver. We hope it will be a useful blog post for you and we wish you a pleasant reading.

Driver Selection in Stepper Motors

Choosing the stepper motor driver as large as possible ensures that the stepper motor operates smoothly and increases performance by up to 15%. What needs to be taken into consideration here is that the amperage on the motor's label is not lower than the minimum supply amperage of the driver. If the minimum amperage value is more than the motor label, too much amperage will go to the motor and the motor will overheat.
The high voltage resistance of the drivers directly affects the power of the motor. For example, if the same stepper motor is fed with 48 Volts instead of 24 Volts, nearly twice the performance will be achieved.

Power Source Selection for Stepper Motors

Ambient conditions should be taken into consideration when selecting the voltage supply to the drives. Switch mode (SMTP) power supplies have an integrated architecture based on constant current. There is no problem with quality brands, but there have been cases of power supply failure in cheap brands within a period of 6 months or so. During stop-start, charging and discharging amperage in the range of 0-4Ampere, over time, tires the integrated circuits and disrupts the power supply. We recommend our toroid transformers to our customers as a solution. The reason why it is toroidal is that the output voltage loss during stop-start, which is found in sheet metal transformers, is not present in toroid transformers. During stop-start, inertial forces as well as mechanical friction must be overcome. The part where the Stepper Motor comes under real load is the stop-start movements. The voltage loss of sheet metal transformers at this very moment reduces the power of the system. Whether toroid or sheet metal transformers are used, a margin must be given according to the driver resistance. In some city networks, voltage differences that occur during the day and night require this margin. For example, experience shows that the city network, which should be 220 Volts, is 270 Volts.

Stepper Motor and Driver Card Connection

For stepper motors After providing information about driver selection and power supply selection, we can start giving information about the stepper motor and driver board connection. Step settings are made after purchasing the stepper motor driver card that is suitable for the voltage, current, humidity and phase values of the stepper motor. You can change microstepping settings with the help of the switch on the stepper motor driver. In addition, it is worth remembering that since the stepper motor driver card connection settings vary depending on the brand and model of the driver you have chosen, the datasheet file of the driver should be used.

1) Connection Settings of Stepper Motor Driver for Positive and Negative Output Devices

You can use the connection diagram below for devices with positive output.

After the output connection is made, you can make the settings by taking into account the resistance amounts and output voltage states required for the connection from the standard connection diagram below.

2) Stepper Motor Driver Standard Connection Diagram

After standard connection settings are made, current settings, microstep settings, power connection and motor connection settings vary depending on the selected driver. In addition, the reasons and solutions for the rotation problems, position and speed problems that occur in the stepper motor driver are included in the driver connection settings datasheet file that you have purchased.

Stepper Motor Driver Jumper Settings

There are 3 sections in the jumper settings of stepper motor drivers. The first section is usually the amperage (current) adjustment section. What needs to be taken into consideration here is that the amperage setting of the driver should be the same as the motor label value in parallel connection, and half of the label value in serial connection. Serial connection is not possible in externally powered stepper motor drivers. The driver becomes extremely tired. Even serial connection.ç